Toolmaker
Typical job description:
Toolmakers are responsible for manufacturing the mould tools and dies that are used in processing equipment to shape the product or component part. They use a variety of tools and microprocessor controlled machines to construct the mould tool or die. Tooling can be very complex with many moving parts and cooling channels, and will determine the final shape and surface finish of a moulded product.
The work involves reading and interpreting technical drawings or computer generated designs to construct or machine the shape of the mould tool or die. Programming of CNC (Computer Numerically Controlled) machines to manufacture the item. Testing the function of the tool in the moulding or extrusion machine.
The work involves reading and interpreting technical drawings or computer generated designs to construct or machine the shape of the mould tool or die. Programming of CNC (Computer Numerically Controlled) machines to manufacture the item. Testing the function of the tool in the moulding or extrusion machine.
Key Processes:
The exact nature of the work will depend on the size of the employing organisation.
However, it will almost certainly involve:
- Manufacture tools using a range of complex machines.
- Carry out sample trials of the tool to ensure mouldings are correct
- Set machine and processing equipment to specification.
- Set and load mould tools and dies to machines and processing equipment
- Adjusting machine settings to maintain process to specification
- Repair and modify mould tools and dies
Entry Level:
NVQ Level 2 or 3 in Tool making or engineering accompanied by industry experience and attendance at college studying for BTEC ONC/D or City & Guilds engineering qualification
Search for related degrees or courses:
Pay and conditions:
Starting salaries commence at £15,000 a year, and the most experienced toolmakers earn £25,000 per year.
Normal work consists of 37 to 40 hours per week, with weekend, shift work and overtime when required.
Industry Standard:
NVQ Level 3 in Tool making or Engineering with BTEC HNC/D
Competencies:
- Able to read and interpret engineering drawings
- Able to use precise measuring devices and instruments
- Computer literate
- Able to programme CNC machine centres
- Troubleshooting and problem solving
- Physically fit
- Numerate and able to write reports
- Good communication skills
- Mechanical aptitude
Knowledge needed for the role:
- Knowledge of the properties and processing behaviour of polymer materials
- Knowledge of the properties and characteristics of metals and other materials used for the mould tool
- Good mechanical and engineering knowledge
- Basic knowledge of electrical, hydraulic and pnuematic systems
- Knowledge of machines used for the manufacture of mould tools
- Knowledge of the processing equipment that utilise mould tools and dies
Other information:
To find courses near you visit www.learndirect-advice.co.uk